Acid Orange 12 Production Cost Report by Procurement Resource
- Ajay Tiwari
- Aug 19, 2025
- 5 min read
Procurement Resource, a leading provider of market intelligence and procurement solutions, proudly announces the release of its latest Acid Orange 12 Production Cost Report. This report serves as an indispensable resource for businesses, investors, and manufacturers looking to evaluate or expand their operations in the synthetic dye and textile chemicals industry.
Offering deep insights into raw material economics, production processes, market dynamics, and capital requirements, the report empowers stakeholders with the data they need to make informed, strategic decisions.
Acid Orange 12: A Widely Used Azo Dye
Acid Orange 12, also known by its CI name Acid Orange R (Color Index No. 173), is a water-soluble azo dye predominantly used in the textile, leather, paper, and ink industries. It belongs to the family of acid dyes, which are primarily used to color wool, silk, nylon, and other protein or polyamide fibers.
Its brilliant orange hue and high fastness properties make it a preferred dye in a variety of applications:
Textile dyeing (especially for wool and silk fabrics)
Leather finishing
Inkjet printing inks
Paper and pulp industry
Biological staining and research
Given its broad industrial use, the demand for Acid Orange 12 is steady across emerging markets, with significant growth in Asia-Pacific, Africa, and Latin America.
In-Depth Production Cost Report for Strategic Investment
The Acid Orange 12 Production Cost Report by Procurement Resource offers a detailed breakdown of the production process, raw material pricing, economic analysis, and environmental considerations involved in manufacturing this important dye. Designed for manufacturers, investors, and procurement planners, the report provides end-to-end visibility into cost structures and market variables.
Market Analysis: Global Demand and Growth Trends
Global Demand Overview
The global textile and leather industries are the primary drivers of Acid Orange 12 demand. The market is characterized by:
Growing demand for vibrant, fast-drying dyes in textile printing
Rising consumption of synthetic dyes in emerging economies
Expansion of the leather goods and fashion industries
Development of eco-friendly dye formulations
Regional Market Highlights
Asia-Pacific dominates both production and consumption, with India and China as key manufacturing hubs.
Europe and North America primarily use Acid Orange 12 in specialized textile and ink applications, though environmental regulations are pushing for low-impact alternatives.
Middle East and Africa represent emerging markets with significant growth in textile finishing and dye import demand.
The report includes a region-wise pricing matrix, consumption forecast, and regulatory framework analysis.
Raw Material and Input Cost Analysis
Primary Raw Materials
Acid Orange 12 is typically synthesized through an azo coupling reaction using the following key inputs:
Sulfanilic Acid
Aniline Derivatives (such as 2-naphthol or 1-amino-2-naphthol-6-sulfonic acid)
Sodium Nitrite (NaNO₂)
Hydrochloric Acid (HCl)
These components are used in a diazotization reaction, followed by azo coupling to form the vibrant azo structure.
Raw Material Price Volatility
Sulfanilic acid and aniline are derived from benzene, making them sensitive to global crude oil price fluctuations.
Sodium nitrite and HCl are generally stable in price but are influenced by local chemical regulations and transport logistics.
The report offers cost sensitivity charts, supplier benchmarking, and procurement strategies to minimize raw material risk.
Process Overview
Step-by-Step Production
Diazotization:
Sulfanilic acid is dissolved in hydrochloric acid and treated with sodium nitrite at low temperatures to form the diazonium salt.
Azo Coupling:
The diazonium salt is reacted with a coupling component (like 2-naphthol) under controlled pH and temperature to form the azo dye molecule.
Filtration and Drying:
The resulting dye precipitate is filtered, washed, and dried to yield solid Acid Orange 12.
Standardization and Packaging:
The dye is ground and standardized to specified color strength before packaging for commercial use.
Production Yields and By-Products
Typical yields range from 85% to 90%, depending on purity and process control.
Common by-products include sodium chloride and inorganic residues, which must be managed as part of effluent treatment.
Equipment and Infrastructure Requirements
Key equipment for Acid Orange 12 production includes:
Stainless steel or glass-lined reactors
Cooling tanks and condensers
pH control systems
Filtration units (filter press or centrifuge)
Dryers (tray or spray dryers)
Dust handling and effluent treatment units
Infrastructure must comply with chemical handling standards and include:
Chemical storage tanks
Dedicated wastewater treatment systems
Ventilation and fume extraction
Quality control and testing labs
Utility and Operational Needs
Production of Acid Orange 12 requires:
Water (process and cleaning)
Electricity for reaction control, drying, and grinding
Steam for heating reactors
Refrigeration for diazotization step (maintaining ~0–5°C)
Effluent management systems for azo waste and acids
Labor and Human Resources
A mid-sized dye production unit typically requires:
Chemical engineers and lab chemists
Reactor and utility operators
Safety, health, and environmental officers
Quality assurance specialists
Packaging and logistics staff
The report includes labor cost comparisons across different regions and estimates for staffing based on automation levels.
Capital and Operating Cost Breakdown
Capital Expenditure (CAPEX)
Initial investment costs include:
Land and construction
Machinery and utilities
Effluent treatment plant setup
Regulatory licenses and safety compliance
For a medium-scale plant, CAPEX may range between USD 1.5 million to USD 4 million, depending on automation, scale, and location.
Operating Expenses (OPEX)
Ongoing costs include:
Raw materials
Utilities (electricity, steam, water)
Labor and plant maintenance
Environmental compliance and testing
Packaging, transport, and insurance
The report features cost distribution models, highlighting raw material share at ~50–60% of total OPEX.
Profitability and Financial Projections
Revenue and ROI Analysis
High-margin potential, especially in markets with textile export industries
Export opportunities in countries with limited dye manufacturing capabilities
ROI estimates and break-even timelines (typically within 2.5–4 years)
Price forecasts for Acid Orange 12 under different demand conditions
The report provides a complete P&L simulation model with customizable inputs for raw material costs, energy prices, and output capacity.
Sustainability and Regulatory Aspects
While azo dyes like Acid Orange 12 are regulated for potential toxicity and effluent impact, modern production methods ensure compliance through:
Wastewater neutralization
Zero-discharge systems
Use of low-toxic intermediates
Compliance with REACH, GHS, and local safety standards
The report includes sustainability benchmarks, eco-label requirements, and recommendations for greener dye production.
Why Choose Procurement Resource?
Procurement Resource delivers unmatched value through:
Tailored production cost models
Market trend forecasting
Supplier benchmarking and risk analysis
Sustainability and compliance support
Our global team of analysts and chemical engineers ensures data-driven insights that enable smarter procurement and investment decisions.
Get a Free Sample Report
Whether you are entering the dye manufacturing business or expanding your current capacity, Procurement Resource’s Acid Orange 12 Production Cost Report provides everything you need for informed planning and profitable execution.
Request a Free Sample Report: https://www.procurementresource.com/production-cost-report-store/acid-orange-12/request-sample
Contact Information
Company Name: Procurement Resource
Contact Person: Ashish Sharma (Sales Representative)
Location: 30 North Gould Street, Sheridan, WY 82801, USA
Phone:
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USA: +1 307 363 1045
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