top of page

Comprehensive Diethylene Glycol Monobutyl Ether Production Cost Report by Procurement Resource

  • Writer: Ajay Tiwari
    Ajay Tiwari
  • 3 days ago
  • 4 min read

Procurement Resource, a leading provider of procurement intelligence and cost modeling services, is pleased to unveil its latest Diethylene Glycol Monobutyl Ether (DEGBE) Production Cost Report. This in-depth report is an invaluable tool for businesses, entrepreneurs, and investors planning to explore or expand their presence in the DEGBE production industry. The report presents a thorough analysis of cost structures, market dynamics, production technologies, raw material inputs, and financial projections to support informed decision-making.

Diethylene Glycol Monobutyl Ether: A Versatile Industrial Solvent

Diethylene Glycol Monobutyl Ether (DEGBE), commonly known as Butyl Carbitol, is a high-boiling, water-soluble glycol ether derived from diethylene glycol. It is widely used as a solvent in industries ranging from paints and coatings to cleaning agents, textiles, inks, and adhesives. DEGBE’s excellent solvency power, low volatility, and compatibility with both water and organic solvents make it indispensable across various formulations.

As environmental regulations and consumer preferences shift toward low-VOC (volatile organic compounds) and high-performance solvents, the global demand for DEGBE continues to grow. This is especially true in regions with thriving construction, automotive, and consumer goods sectors, such as Asia-Pacific and North America.



Exhaustive Production Cost Report for Strategic Planning

Procurement Resource’s Diethylene Glycol Monobutyl Ether Production Cost Report provides a comprehensive and data-driven guide for businesses aiming to build or optimize DEGBE manufacturing operations. The report examines all key production aspects, from raw materials and technology to capital investments and profitability outlooks.

Market Analysis:

Global Trends and Regional Insights

The report presents a macro-level view of the DEGBE market landscape, including current trends, forecasted growth, and regional consumption patterns. The rising demand for water-based paints and coatings—especially in China, India, and Southeast Asia—is driving the expansion of DEGBE production in these regions. Meanwhile, regulatory pressures in Europe and North America are leading to a shift from petroleum-based to glycol ether-based solvents, further boosting demand.

Raw Material Price and Supply Chain Dynamics

A critical section of the report delves into the price trends and availability of the primary raw materials used in DEGBE production: diethylene glycol and n-butanol. The report highlights recent volatility in the petrochemical supply chain, global production capacity changes, and transportation costs impacting raw material procurement.

Production Technology and Technical Overview

Step-by-Step Manufacturing Process

The report outlines the most widely adopted method for DEGBE production: etherification of diethylene glycol with butanol, typically catalyzed by acid in the presence of heat.

  1. Feed Preparation: Diethylene glycol and n-butanol are purified and measured.

  2. Reaction: The reactants are introduced into a reactor vessel and heated under controlled temperature and pressure conditions in the presence of an acid catalyst (e.g., p-toluenesulfonic acid).

  3. Separation and Purification: After the reaction is complete, unreacted materials and by-products are separated using distillation columns.

  4. Final Product Handling: The purified DEGBE is collected, stored in dedicated tanks, and packaged for distribution.

Machinery and Technology Requirements

Depending on the plant scale—whether batch, semi-continuous, or fully continuous—the report outlines the machinery needed:

  • Reactors (glass-lined or stainless steel)

  • Heat exchangers and boilers

  • Distillation and fractionation columns

  • Storage tanks and pumping systems

  • Condensers and scrubbers for environmental control

Infrastructure and Utilities

To ensure uninterrupted operations, DEGBE manufacturing facilities require:

  • Well-ventilated production zones

  • Hazardous material handling systems

  • Steam generation units

  • Water purification and recycling systems

  • Power backup solutions

Manpower and Safety Considerations

The report estimates manpower requirements based on the production scale, highlighting key personnel needs including:

  • Process engineers and chemical operators

  • Safety officers and environmental engineers

  • Quality control and laboratory technicians

  • Maintenance and logistics teams

Given the flammable and hazardous nature of some inputs, the report emphasizes stringent adherence to health, safety, and environmental (HSE) regulations, including fire safety, ventilation, and chemical exposure protocols.

Financial and Economic Assessment

Capital Investment Breakdown

The report provides a comprehensive estimate of initial capital outlay, covering:

  • Land acquisition and facility construction

  • Equipment procurement and installation

  • Licensing, regulatory clearances, and permits

  • Utility setup and contingency provisions

Low-capacity units (for specialty chemical producers) and large-scale integrated plants (for bulk commodity suppliers) are both modeled in the report, offering tailored investment strategies.

Operating Cost Analysis

Operating costs are broken down into fixed and variable components:

  • Raw Materials: Diethylene glycol and butanol account for a major portion of variable costs.

  • Energy Consumption: Significant power and thermal energy are required for distillation and reaction stages.

  • Labor and Supervision

  • Maintenance and Depreciation

  • Waste Treatment and Environmental Compliance

The report includes regional cost variations to assist investors targeting specific geographies.

Profitability and ROI Projections

Taking into account global pricing trends for DEGBE and associated solvents, the report estimates:

  • Gross margins

  • Return on Investment (ROI)

  • Net Present Value (NPV)

  • Internal Rate of Return (IRR)

Break-Even and Payback Period Analysis

The cost report also calculates break-even volumes and provides payback period scenarios under various assumptions, including fluctuations in raw material costs and product pricing.

Sustainability Trends and Green Chemistry

In light of increasing pressure to adopt sustainable practices, DEGBE manufacturers are exploring greener processes, including:

  • Bio-based Diethylene Glycol: Using renewable feedstocks to reduce dependence on fossil fuels.

  • Process Intensification: Improving energy efficiency and yield through advanced reaction technologies.

  • Zero-Liquid Discharge (ZLD): Treating and reusing wastewater within the facility.

The report assesses the feasibility, cost implications, and potential subsidies or tax credits available for implementing these green solutions, especially in regions such as the EU, US, and South Korea, where environmental compliance is a competitive advantage.

Why Choose Procurement Resource?

Procurement Resource is a trusted partner for procurement intelligence, market research, and cost modeling. With years of expertise across chemical and industrial manufacturing sectors, we provide clients with the data and tools they need to optimize investments and operations.

Our Core Services Include:

  • Tailored production cost and feasibility studies

  • Procurement and supply chain optimization

  • Competitive pricing analysis and benchmarking

  • Market entry strategy and policy assessments

  • Access to real-time market data and trend tracking

Our analysts blend domain expertise with advanced modeling tools, giving clients a strategic edge in navigating market complexities and identifying new opportunities.

Request Your Free Sample Report

Businesses, investors, and consultants looking to venture into or scale up Diethylene Glycol Monobutyl Ether production can leverage Procurement Resource’s DEGBE Production Cost Report as a roadmap to success.



Contact Information

Company Name: Procurement Resource

Contact Person: Ashish Sharma (Sales Representative)

Location: 30 North Gould Street, Sheridan, WY 82801, USA

Phone:

UK: +44 7537171117

USA: +1 307 363 1045

Asia-Pacific (APAC): +91 1203185500

 
 
 

Recent Posts

See All

Comments


Top Stories

Bring Procurement Resource news straight to your inbox. Sign up for our weekly newsletter.

© 2035 by Procurement Resource By Ajay Tiwari.

bottom of page